Case Study: Implementation and Performance Analysis of a Pressurized Irrigation Network System (PINS) in Semi-Arid India

 

1. Project Background

Location:

Gandhinagar District, Gujarat, India

Command Area:

120 hectares (comprising 60 land parcels/farms)

Water Source:

Check-dam-fed sump connected to a borewell with submersible pump

Climate and Soil:

Semi-arid, average annual rainfall 650 mm
Sandy loam soil with moderate infiltration rate

Crop Type:

Mixed cropping system (groundnut, cotton, and horticulture)


2. Objective of the PINS Project

  • Improve water use efficiency in a water-scarce zone

  • Replace the existing open canal flood irrigation system

  • Enable equitable water distribution to tail-end farmers

  • Facilitate micro-irrigation (drip and sprinkler systems)

  • Minimize conveyance losses and operational dependency


3. Design and Implementation Details

System Design Parameters

  • Peak crop water demand: 6.5 mm/day

  • Irrigation method: Drip for horticulture; sprinkler for field crops

  • Operating pressure: 2.5 bar (sprinkler), 1.2 bar (drip)

  • Operating window: 12 hours per day

  • Design flow rate: ~45 L/s

System Layout

  • Centralized pump station connected to 3 km mainline

  • Three sub-mains serving 20 farms each

  • Laterals laid within each plot with pressure-compensating emitters and sprinklers

  • Filtration unit: dual sand + disk filter combo

  • Automated pressure-regulating valves with solenoids

  • SCADA-ready control unit with flow meters and pressure sensors

Pumping and Control

  • Pump type: 20 HP submersible pump

  • Total dynamic head: 32 meters

  • Power source: Grid + solar hybrid

  • Automation: Control panel with programmable scheduling and remote ON/OFF


4. Operation and Maintenance

  • Operating model: Community-managed with trained operators

  • Irrigation scheduling: Rotational supply based on crop calendar, adjusted using soil moisture sensors and ET data

  • Maintenance:

    • Weekly flushing of laterals and filters

    • Monthly inspection of valve function and joints

    • Annual desilting and filter media replacement


5. Observed Benefits

Water Efficiency

  • Water savings of up to 40% compared to prior surface irrigation

  • Tail-end farmers reported consistent supply with no pressure drop

Crop Yield Improvements

  • Yield increase: 20–25% in cotton and horticulture plots

  • Reduced crop stress due to uniform and timely irrigation

Energy and Labor

  • Pump runtime optimized, saving ~25% energy monthly

  • Reduced labor costs as system was semi-automated

Soil Health

  • No waterlogging or deep percolation observed

  • Controlled soil salinity due to targeted water application

Scalability

  • Farmers in adjoining clusters requested extension

  • Integration-ready for remote sensors, weather data, and fertigation


6. Challenges Encountered

Initial Capital Cost

  • Total system cost: ₹27 lakh (~USD 33,000)

  • High upfront investment was a barrier without government subsidies

Technical Training

  • Need for continuous operator training to handle automation panels

  • Issues with valve calibration in initial months due to lack of familiarity

Maintenance Burden

  • Sediment-heavy water source caused clogging in some emitters

  • Filters required frequent cleaning, especially during monsoon

Power Reliability

  • Intermittent grid supply affected uniform pressure unless solar backup was engaged

  • Pump performance degraded slightly during low-voltage hours

Behavioral Adoption

  • Farmers accustomed to flood irrigation initially hesitant to accept restricted water use

  • Required demonstration of results to win community trust


7. Lessons Learned and Recommendations

  • Stakeholder Involvement from the beginning (design to execution) increases adoption and system ownership

  • Subsidy and Financing options (e.g., PMKSY in India) must be explored to offset high capital costs

  • Water Source Quality analysis is critical for filter and emitter longevity

  • Training and Capacity Building are non-negotiable — even simple systems fail without skilled local operators

  • Hybrid Power Supply ensures continuity in areas with unreliable grid infrastructure


8. Conclusion

The Gandhinagar PINS project stands as a successful model of how integrated irrigation system design, community participation, and automation can transform agricultural water use in resource-scarce regions. With improved yields, lower water and energy inputs, and scalable design, PINS demonstrates its value as a climate-resilient, sustainable irrigation solution.

However, for long-term success, challenges related to maintenance, farmer training, and cost-sharing mechanisms must be addressed. With technological enhancements and institutional support, PINS can be the foundation of next-generation irrigated agriculture.

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