Structural design: concrete block for 90° bend in pipe in soil

Structural design: concrete block for 90° bend in pipe in soil

Thrust Block Design - 90° Bend

Structural Design: Concrete Thrust Block for 90° Pipe Bend

1. Design Parameters & Initial Conversions

  • Pipe Diameter (D): 315 mm = 0.315 m
  • Water Pressure (P): 3.7 kg/cm2 = 37,000 kg/m2
  • Deviation Angle (θ): 90°
  • Concrete Density (γc): 2500 kg/m3
  • Soil Density (γs): 1800 kg/m3
  • Angle of Internal Friction (φ): 30°
  • Cohesion (c): 0
  • Soil Cover: 1.2 m above the pipe face

2. Thrust Force Calculation

First, we determine the cross-sectional area of the pipe and the total outward thrust force generated by the water pressure at the 90° bend.

Pipe Area (A):

A = (π / 4) × D2 A = (π / 4) × (0.315)2 = 0.0779 m2

Thrust Force (T):

T = 2 × P × A × sin(θ / 2) T = 2 × 37000 × 0.0779 × sin(45°) T = 5764.6 × 0.7071 = 4076.6 kg

3. Soil Passive Resistance & Bearing Capacity

Passive Earth Pressure Coefficient (Kp):

Kp = (1 + sin(φ)) / (1 - sin(φ)) Kp = (1 + sin(30°)) / (1 - sin(30°)) = (1 + 0.5) / (1 - 0.5) = 3.0

Depth to Pipe Centerline (hc):

hc = Soil Cover + (D / 2) hc = 1.2 + (0.315 / 2) = 1.3575 m

Passive Earth Pressure at Centerline (Pp):

Pp = Kp × γs × hc Pp = 3.0 × 1800 × 1.3575 = 7330.5 kg/m2

Safe Bearing Pressure (qa):

Applying a Factor of Safety (F.S.) of 1.5:

qa = Pp / 1.5 qa = 7330.5 / 1.5 = 4887 kg/m2

4. Required Thrust Block Dimensions

Required Contact Area (Areq):

Areq = T / qa Areq = 4076.6 / 4887 = 0.834 m2

Proposed Block Dimensions:

  • Height (Hb): The block must encapsulate the 315 mm pipe. Let's provide a height of 0.8 m.
  • Width (Bb): Breq = 0.834 / 0.8 = 1.04 m. Let's round this up to 1.1 m.
  • Length (Lb): Let's assume a length of 1.0 m along the pipe axis.

5. Check for Sliding Stability

  • Block Volume (V): 1.1 m × 0.8 m × 1.0 m = 0.88 m3
  • Weight of Block (W): V × γc = 0.88 × 2500 = 2200 kg
  • Coefficient of Base Friction (μ): tan(30°) = 0.577
  • Frictional Resistance (Ff): μ × W = 0.577 × 2200 = 1269 kg

Total Safe Resisting Force:

Total Resistance = (Bb × Hb × qa) + Ff Total Resistance = (1.1 × 0.8 × 4887) + 1269 Total Resistance = 4300.5 + 1269 = 5569.5 kg

Conclusion: Since the Total Safe Resistance (5569.5 kg) is greater than the Thrust Force (4076.6 kg), the proposed dimensions are safe.

Final Recommended Design

Component Dimension
Block Width (transverse to thrust) 1.1 m
Block Height 0.8 m
Block Length (parallel to thrust) 1.0 m
Concrete Volume Required ~0.88 m3

Note: The block should be cast directly against undisturbed trench soil on the outside of the bend to ensure the passive earth pressure is fully mobilized.

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